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Completion
The Vulcan Steel facility comprises a substantial industrial development featuring a 10,000 sqm factory and a 400 sqm office space. Originally designed by DHC, who also managed the structural design of the facility's subsequent extension, this design-and-build project focused on structural innovation and cost-effective engineering.
DHC engineered the facility to accommodate double girder cranes with a maximum capacity of 10 tonnes, optimizing operational flexibility. Working collaboratively with Clearwater and specialist subcontractors, significant structural efficiencies were achieved. Notably, the slab design was refined from a standard 250mm thickness to a more efficient 150mm combi-slab, substantially reducing material and construction costs.
Further savings were realised by integrating temporary columns on the east and west elevations, enabling erection of structural steel and precast panels without the need for additional temporary propping. Precise structural engineering was also evident in the construction of three deep machine pits, built to exacting millimetre tolerances.
This meticulous approach to structural optimization allowed Clearwater to deliver the project two months ahead of schedule and within budget.
